摘 要
随着香皂生产行业的持续进步，业界对于自动化程度高、生产效率高的机械装备的需求量日益增加。鉴于此，本研究主题不仅具有现实的应用价值，而且对于推动香皂制造业的技术进步具有显著意义。此外，本研究选题与当代制造业的发展方向相契合，对于增强学生的工程实操技能和创新思维能力同样具有积极的促进作用。在本项研究中，我们设计了一种新型的间歇式取料设备，该设备的设计产能达到每分钟60块香皂，其核心传动系统采用了共轭凸轮机构，以保障取料的精准度。利用计算机辅助设计（CAD）软件，我们完成了主凸轮的详细设计，同时借助UG软件的运动仿真特性，完成了副凸轮的设计工作。下模的四杆机构设计遵循了两连杆机构的三个对应位置原理。伺服电机作为整个设备的动力输入源，而减速器的选型则基于取料速度的具体要求。对设备主动轴的校核工作也已完成，以保证其能够满足生产的实际需求。最终，我们对整个运动机构进行了细致的分析，以确保所设计装置的稳定性与可靠性。通过本研究，我们为香皂制造业提供了一套高效且可信赖的间歇式取料解决方案。
关键词：间歇式取料设备；共轭凸轮机构；伺服电机；减速机构；UG运动仿真
Abstract
With the continuous progress of the soap production industry, the demand for machinery and equipment with high degree of automation and high production efficiency is increasing. In view of this, the research topic not only has practical application value, but also has significant significance for promoting the technological progress of soap manufacturing industry. In addition, the topic of this research is consistent with the development direction of contemporary manufacturing industry, which also plays a positive role in promoting students' engineering practical skills and innovative thinking ability. In this study, we designed a new intermittent feeding equipment with the designed capacity of 60 pieces of soap per minute, and its core transmission system uses a conjugate cam mechanism to ensure the accuracy of feeding. Using computer-aided design (CAD) software, we completed the detailed design of the main cam and the design of the motion simulation characteristics of UG software. The four-rod mechanism design of the lower mode follows the three corresponding positions of the two-link mechanism. The servo motor serves as the power input source of the whole equipment, and the selection of the reducer is based on the specific requirements of the feeding speed. The checking of the active shaft of the equipment has also been completed to ensure that it can meet the actual production requirements. Finally, we conducted a detailed analysis of the whole movement mechanism to ensure the stability and reliability of the designed device. Through this study, we provide an efficient and reliable intermittent feeding solution for the soap manufacturing industry.
Key words: intermittent feeding equipment; conjugate cam mechanism; servo motor; deceleration mechanism; UG motion simulation
