可移动型自动升降平台的优化
学 生: ×××
专 业: ×××
指导教师: ×××
摘 要
可移动型自动升降平台作为一种平面升降机械,主要用于抬升重物,在很多领域都有着广泛的用途,如用作货场装卸货物的升降台、各种工程中操作人员的工作平台等等。可移动型自动升降平台是一种结构比较简单、举升力大、升降平稳、噪音低、操作方便、维修简便,并可以停留在升降范围内的任意位置上的一种广泛应用的升降平台。它目前广泛地应用在各行各业,是一种货物装卸流通领域中较为理想合理的升降平台。
液压系统是可移动型自动升降平台的驱动和控制部分,通过液压缸驱动剪叉改变幅度,完成升降任务,通过平衡阀、调速阀和溢流阀的控制作用,完成调速、保压、制动、平衡的功能。
本次设计主要进行了升降平台功能特点分析求解,升降平台总体布局方案和主要性能参数确定,各机构和各部件的结构方案设计,主要控制方案设计,上、下台架机构、剪叉机构设计计算,整机稳定性、可靠性验算。
该课题属于横向课题。该升降平台作业区域属于易燃、易爆等场所。要求安全、可靠,自动化程度高。为保证仓储区域管理人员的人身安全和提高升降物品的安全性,采用无人化作业方式,安全装置及各种电器保护装置齐全、可靠,便于操作和维修。
关键词:液压升降平台;剪叉;液压缸;上平台;底座
Movable type automatic lift platform optimization
Name: ×××
Major: ×××
Tutor: ×××
Abstract
Scissors-style take-off and landing platform as a plane movements machinery, mainly used for lifting heavy objects, in many fields have a wide range of uses, such as loading and unloading cargo freight yard for the lifting platform, operating in various projects of the work platform, and so on. Scissors hydraulic lifting platform is a relatively simple structure, the lifting force, a smooth take-off and landing, low noise, easy to operate, maintenance is simple, and can remain in the take-off and landing anywhere within the scope of a wider application of the take-off and landing platform. It is currently widely used in various trades and industries, is a cargo flow in the area more desirable and reasonable take-off and landing platform.
Hydraulic system is the scissors-type hydraulic lifting platform for the drive and control of the hydraulic cylinders driven by changes in the rate scissors, complete lifting tasks, through balance valve, relief valve and the governor valve control, the governor completed , Packing, braking and balance function.
The design for the main features of the take-off and landing platform for analysis, the take-off and landing platform for the general layout programmes and identify key performance parameters, agencies and parts of the structure of the programme design, the main control programme design, on-step down, scissors mechanism design and calculation With two stability, reliability checking.
The topic of cross-cutting issues. The take-off and landing platform for regional operations are flammable, explosive, and other places. Require safe, reliable, high degree of automation. In order to ensure regional warehouse management and improve the personal safety of movements of goods safety, use of unmanned operations, security installations and all kinds of electrical protection device complete, reliable and easy to operate and maintenance.
Key words: hydraulic lifting platform; scissors; hydraulic cylinder; on the platform; base
目 录
摘 要 I
Abstract II
1 前 言 1
1.1 可移动型自动升降平台概述 1
1.1.1 可移动型自动升降平台发展状况 1
1.1.2 升降平台分类及各自优缺点 1
1.1.3 升降平台的选用 3
1.2 课题任务 4
1.2.1 课题背景和研究意义 4
1.2.2 本课题主要研究的内容 4
1.2.3 课题关键问题及难点 5
2 设计方案的确定 6
2.1 可移动型自动升降平台功能特点分析求解 6
2.2 确定设计方案的原则 6
2.3设计方案的确定 6
2.3.1总体设计方案的确定 6
2.3.2 主要技术参数的确定 8
2.3.3各机构和各部件的结构方案设计 9
2.3.4 主要控制方案设计 10
3 上平台及各剪叉的设计计算 12
3.1 升降平台的参数 12
3.2重物集中作用于升降平台中央位置时的受力分析 12
3.2.1升降平台处于最低位置时的力学模型及受力分析 12
3.2.2升降平台处于最高位置时的力学模型及受力分析 17
3.3重物偏载于升降平台铰接处(即D端)时的受力分析 22
3.3.1升降平台处于最低位置时的力学模型及受力分析 22
3.3.2升降平台处于最高位置时的力学模型及受力分析 27
3.4重物偏载于升降平台滚轮处(即C端)时的受力分析 33
3.4.1升降平台处于最低位置时的力学模型及受力分析 33
3.4.2升降平台处于最高位置时的力学模型及受力分析 38
3.5剪叉的校核 43
3.5.1剪叉BD的强度校核 43
3.5.2剪叉AC的强度校核 44
总 结 45
参考文献 46
致 谢 47