摘要
重型提升设备作为物料搬运和作业效率提升的关键设备，在工业生产中发挥着至关重要的作用。随着制造业、建筑业以及大型装备制造等领域的快速发展，对重型提升设备的需求日益增长，同时对其性能、安全性和智能化水平也提出了更高要求。传统的提升设备在承重能力、运行稳定性、操作安全性以及维护成本等方面逐渐显现出局限性，无法满足现代工业生产的高效、安全需求。因此，开发一种新型重型提升设备，以提升设备性能，成为当前工业装备研究领域的重要课题。
本次设计致力于开发一种链条式重型提升设备，该设备采用高强度链条作为主要承重部件，结合稳固的框架结构和高性能驱动系统，确保在提升重物时的稳定性和可靠性。设计过程中，对设备的基本结构和方案进行了深入分析，包括电机、减速器、传动系统、料斗等关键部件的选型与设计。通过优化链条与滑轮的配合，减少了磨损，延长了设备的使用寿命。同时，设计中引入了自动控制技术，可根据负载情况自动调节提升速度，提高了操作安全性。
为确保设备的整体性能，本次设计还采用了有限元分析软件对关键部件进行了强度和刚度校核。通过详细的计算和分析，确保了设备在承受重载时仍能保持稳定的运行状态，满足了工业生产对重型提升设备的严格要求。
综上所述，本次设计的链条式重型提升设备不仅提升了重型提升设备的技术水平，还具有广泛的应用前景。该设备适用于自动化领域及建筑施工、大型装备制造等多个领域，能够有效提高物料搬运和作业效率，降低生产成本，为现代工业生产的发展做出积极贡献。
关键词：重型提升设备；链条式；设计计算；结构设计；CAD
Abstract
As a key equipment in material handling and operation efficiency improvement, heavy lifting equipment plays a vital role in industrial production. With the rapid development of manufacturing, construction and large-scale equipment manufacturing, the demand for heavy lifting equipment is increasing, with higher requirements for its performance, safety and intelligence level. Traditional upgrading equipment gradually shows limitations in terms of bearing capacity, operation stability, operation safety and maintenance cost, which cannot meet the efficient and safety needs of modern industrial production. Therefore, the development of a new type of heavy lifting equipment to improve the performance of the equipment has become an important topic in the current field of industrial equipment research.
The design is committed to the development of a chain heavy lift equipment that uses a high strength chain as the main bearing component, combining a stable frame structure and a high performance drive system to ensure the stability and reliability of the improved weight. During the design process, the basic structure and scheme of the equipment are deeply analyzed, including the selection and design of key components such as motor, reducer, transmission system and hopper. By optimizing the coordination between the chain and the pulley, the wear is reduced and the service life of the equipment is extended. At the same time, the automatic control technology is introduced in the design, which can automatically adjust and improve the speed according to the load situation, and improve the operation safety.
In order to ensure the overall performance of the equipment, the finite analysis of finite element software was used to check the strength and stiffness of the key components. Through detailed calculation and analysis, it ensures that the equipment can still maintain a stable operation state when bearing heavy load, and meets the strict requirements of industrial production for heavy lifting equipment.
To sum up, the chain heavy lifting equipment designed this time not only improves the technical level of the heavy lifting equipment, but also has a wide range of application prospects. The equipment is suitable for the field of automation, construction, large-scale equipment manufacturing and other fields, which can effectively improve the efficiency of material handling and operation, reduce production costs, and make a positive contribution to the development of modern industrial production.
Key words: heavy lifting equipment; chain type; design calculation; structural design; CAD
目 录
摘要
Abstract
第1章 绪论
1.1研究的目的和意义
1.2重型提升设备简述
1.3国内外发展现状
第2章 基本参数及结构方案选择
2.1设计基本参数
2.2基本结构的选择
2.2.1装料方式及特点
2.2.2提升过程
2.2.3卸料过程
2.2.4料斗工作的选择
第3章 基本传动的设计计算
3.1驱动电机的计算选择
3.1.1功率的计算
3.1.2电动机的选择
3.2减速器的计算选择
3.3带传动的设计计算
3.3.1传动比计算
3.3.2带传动参数计算
第4章 重型提升设备主要结构设计计算
4.1牵引构件的设计选择
4.2料斗
4.2.1料斗的概述
4.2.2料斗的计算
4.2.3料斗的尺寸
4.2.4料斗与牵引带的连接
4.3机头结构设计
4.3.1机头的主要结构
4.3.2头轮和底轮
4.3.3逆止装置
4.4机筒
4.5机座
结论
致谢
参考文献
