摘要
包装盒贴标机作为一种关键的包装设备,在现代产品包装流程中扮演着至关重要的角色。其主要功能是将不干胶标签精确地贴附于各种包装盒表面,以提升产品的美观度和市场竞争力。然而,传统的包装盒贴标机存在一系列问题,如收纸机构复杂、弧面贴标困难、贴标后易出现气泡以及贴标带走偏等,这些问题严重影响了贴标的准确性和效率。
针对上述问题,本课题进行了包装盒贴标机的优化设计。设计了一种全新的不干胶全自动贴标机,旨在提高贴标的精确度和效率,同时减少人工干预和维护成本。本次设计的贴标机采用了先进的传感技术和精密的机械结构,确保了标签能够准确无误地贴附在包装盒上。
在具体的设计过程中,我们重点优化了贴标头的结构设计,使其能够更好地适应不同形状和尺寸的包装盒,并减少了贴标过程中产生的气泡和走偏现象。同时,我们还增加了自检机构,该机构能够与流水线检测设备相配合,实时监测贴标质量和位置,确保贴标的准确性和一致性。
此外,本设计还充分考虑了设备的通用性和可扩展性。通过模块化设计,我们可以方便地更换不同规格的零部件,以适应不同种类和尺寸的包装盒。同时,设备的控制系统也采用了可编程逻辑控制器(PLC),实现了自动化控制和智能调节,能够根据不同的生产需求自动调整贴标位置和速度。
通过本次设计,我们成功地解决了传统包装盒贴标机存在的一系列问题,提高了贴标的精确度和效率。该设备具有广泛的应用前景,特别适用于食品、医药、化妆品等对卫生标准和生产效率要求极高的行业。
关键词:不干胶;贴标机;优化设计;方案改进;自动贴标
Abstract
As a key packaging equipment, the packaging box labeling machine plays a vital role in the modern product packaging process. Its main function is to accurately attach the adhesive label to the surface of various packaging boxes, in order to improve the beauty and market competitiveness of the product. However, there are a series of problems in the traditional packaging box labeling machine, such as complex paper collecting mechanism, difficult arc labeling, easy to appear after labeling and labeling deviation, etc., these problems seriously affect the accuracy and efficiency of labeling.
In view of the above problems, this topic is the optimization design of packaging box labeling machine. A new self-adhesive automatic labeling machine is designed to improve the accuracy and efficiency of labeling, while reducing manual intervention and maintenance costs. The designed labeling machine adopts advanced sensing technology and precise mechanical structure to ensure that the label can be accurately attached to the packaging box.
In the specific design process, we focused on optimizing the structural design of the labeling head, so that it can better adapt to the packaging boxes of different shapes and sizes, and reduced the bubbles and deviations generated in the labeling process. At the same time, we have also added a self-inspection mechanism, which can cooperate with the assembly line testing equipment to monitor the quality and location of the labeling in real time to ensure the accuracy and consistency of the labeling.
In addition, the design fully considers the versatility and scalability of the equipment. Through the modular design, we can easily replace the parts of different specifications to accommodate different types and sizes of packaging boxes. At the same time, the control system of the equipment also adopts the programmable logic controller (PLC), which realizes the automatic control and intelligent adjustment, and can automatically adjust the labeling position and speed according to different production requirements.
Through this design, we have successfully solved a series of problems existing in the traditional packaging box labeling machine, and improved the accuracy and efficiency of the labeling machine. The equipment has a wide range of application prospects, especially suitable for food, medicine, cosmetics and other industries with high requirements for hygiene standards and production efficiency.
Key words: non-adhesive; labeling machine; optimized design; scheme improvement; and automatic labeling
目 录
1绪论
1.1目的及意义
1.2国内外发展现状
1.2.1国外发展现状
1.2.2国内发展现状
1.2.3包装盒贴标机的应用
1.3包装盒贴标机优化设计的提出
1.4研究主要内容
2包装盒贴标机优化方案设计
2.1 初期方案
2.2 初期方案优缺点分析
2.3 方案优化
3包装盒贴标机总体布局及主要部件结构
3.1拖机回转圆盘设计
3.2动力传动部分计算
3.3齿轮的变速装置计算
4包装盒贴标机优化方案实现
4.1 功能分解
4.2 取标传送装置
4.2.1 真空转鼓式标签传送装置
4.2.2 叉形摆杆取标及传送标签装置
4.2.3 摩擦式取标装置
4.3 涂胶装置
4.3.1 圆盘式涂胶装置
4.3.2 滚子式涂胶装置
4.3.3 辊式涂胶装置
4.3.4节流控制式涂胶装置
4.3.5 泵式涂胶装置
4.4 供送装置
4.4.1 链式供送装置
4.4.2 星形拨轮供送装置
4.4.3 双曲柄动梁供送装置
4.4.4 螺杆式供送装置
4.4.5 滚筒式、推杆式和板凸轮式供送装置
4.5 抚平整理装置
结 论
参考文献
致 谢