摘 要
本论文主要研究了C形挡圈自动组装机的总体设计及其传动系统设计。C形挡圈作为机械部件的重要组成部分,其组装过程的高效性和精确性对于提升产品质量和生产效率具有关键性意义。因此,开发一款自动化程度高、性能稳定可靠的C形挡圈自动组装机,对于推动我国相关制造业的发展具有重要意义。本课题首先确定了C形挡圈自动组装机的总体方案,包括机架及设备外罩的设计。机架作为整机的支撑结构,其稳定性和承重能力对于确保整机的正常运行至关重要;设备外罩则起到安全防护和美化外观的作用。接着,对传动系统进行了详细的设计和尺寸计算,确保传动系统能够准确、高效地传递动力,实现C形挡圈的自动组装。通过本课题的研究,为C形挡圈自动组装机的开发和应用提供了重要的理论依据和技术支持,有助于提升我国相关制造业的技术水平和市场竞争力。
关键词:C形挡圈自动组装机;机架设计;设备外罩;传动系统设计;总体方案
Abstract
This paper studies the overall design of C-shaped automatic assembly and its transmission system. As an important part of the mechanical components, the high efficiency and accuracy of the C-shaped retaining coil assembly process are of key significance for the improvement of product quality and production efficiency. Therefore, it is of great significance to develop a C-shaped retaining coil automatic group installation with high degree of automation and stable and reliable performance to promote the development of related manufacturing industry in China. This topic first determines the overall scheme of C-shaped retaining ring automatic group installation, including the design of rack and equipment cover. As the supporting structure of the machine, the stability and bearing capacity are crucial to ensure the normal operation of the machine; the equipment cover provides safety protection and beautify the appearance. Then, the detailed design and size calculation of the transmission system are carried out to ensure that the transmission system can accurately and efficiently transfer the power, and realize the automatic assembly of the C-shaped retaining ring. Through the research of this topic, it provides important theoretical basis and technical support for the development and application of C-shaped retaining ring automatic group installation, and helps to improve the technical level and market competitiveness of China's related manufacturing industry.
Key words: C-coil automatic installation; frame design; equipment cover; drive system design and overall scheme
目录
1 绪 论
1.1 研究的目的和意义
1.2 我国与世界其他国家C形挡圈自动组装机发展现状
1.3 C形挡圈自动组装机的特点
1.4 C形挡圈及其生产设备在我国的发展展望
2 总体方案确定
2.1 总体设计要求
2.2 总体设计
2.2.1 设计思想
2.2.2 主要结构
2.2.3 工作原理
2.2.4 工艺流程
2.2.5 技术要求
2.2.6 总体尺寸综合
2.3 总体图
3 提升系统的设计计算
3.1 斗仓重量计算
3.2 提升系统的设计计算
3.2.1 导轨强度校核
3.2.2 导轨刚度校核
3.3 提升系统电动机选择
3.3.1 选择电动机类型和结构型式
3.3.2 选择电动机的容量
3.3.3 选择电动机的型号
4 机架及设备外罩设计及校核
4.1 机架结构类型
4.1.1 按机架外形分类
4.1.2 按机架的制造方法和材分类
4.2 机架结构的选择
4.3 机架设计计算的准则和要求
4.3.1 机架设计的准则
4.3.2 机架设计的一般要求
4.4 机架的形式及主要参数
4.5 机架的强度校核
4.6 机架的刚度校核 35
4.7 立柱的强度及稳定性校核 41
5 检验安装和使用维修 43
5.1 检验规则 43
5.2 吊装,安装和调整 43
5.3 使用操作 43
5.4 维修保养和故障排除 44
6 总结 45
参考文献 46
致 谢 47